Home Construction – “Hammer Man”
“A house is made of walls and beams. A home is made of love and dreams.”-Anonymous
Linda and I decided to place our kit home over a basement, thereby doubling the total square feet of house for not that much more money. So, the first Time-Life volume I consulted was on staking out lot lines for the foundation walls. With wooden stakes and a ball of twine, we marked the area of the basement to be dug. Thinking that digging out the basement would be a lot of work and quite time consuming, I never-the-less bought a pick and a good shovel and began digging. I raised the pick over my head and smashed it into the ground. The pick bounced back at me and a tiny chip of granite flipped into the air. Solid rock. Feeling very religious, I invoked the name of God and immediately remembered a bible verse about building your house on rock and not on sand which reassured me that I had chosen the perfect location but perhaps the wrong tool.
So, I called on friends who had friends who owned an excavator and for a couple hundred bucks and a cooler of cold beer I had a 24 X 48 foot hole in the ground with a little notch for the future woodstove and chimney. In addition, he also dug a trench from the well to the house.
If I was going to be a general contractor, I thought I should dress the part. So, I bought my first pair of denim overalls, a plaid flannel shirt, a leather tool belt, and leather work boots with rawhide laces. I also bought a Stanley 25 foot measuring tape that clipped to my tool belt. I felt like a super-hero. Call me ‘hammer man’.
The next book to consult was “Plumbing”. I hired a plumber to rough in drain lines for the bathrooms, laundry room and kitchen. Next came crushed rock by the dump-truck load. With a brand new shiny wheel barrow and rake I spread the gravel evenly over the future concrete floor and rented a compactor to compress it.
I called three concrete contractors for bids on pouring the basement walls and floor. The low bid was from Dave Booth in Troy, Idaho just a few miles east of Moscow. I met Dave at the property and discussed the project. He seemed very knowledgeable and I was confident I made a good decision. We agreed on a start date and he was sure he could get the walls poured in two days and the floor the following week. After the walls were poured, Dave commented that everything was perfectly square and I was happy with the job. Then came the floor. I drove up to the building site and the floor looked spectacular. But, wait. Where’s the plumbing? “Dave, you poured over the plumbing!” “The plumber should have boxed that out for you. That’s not my job.” “Huh? Did you think those pipes were just for show?” “Like I said; my job is to pour concrete. No big deal, though. You can just rent a concrete saw and cut out where the pipes come up.” “Huh? Did you bother to mark where those pipe ends are?” “Oh, hell no. That’s not my job.” “How will I find where to saw?” “Probably should have had the general contractor ensure the plumber boxed them out. What a bummer.” “Dave, I’m the general contractor.” “Well, don’t that beat all. You can make the check out to Booth Construction.”
Dang. This general contractor thing was harder than I thought.
I called the plumber who did the rough-in plumbing prior to pouring the concrete and he marked off where the concrete now needed to be cut in order to access the buried pipes. He reinforced the notion that the general contractor was responsible for boxing out the plumbing connections even though I was quite positive that the plumber should have taken care of that.
I had witnessed walls being built. You simply nail one 2 X 6 to another 2 X 6 spacing studs every 16” on center. Piece of cake. You have your basic footer, studs and header and you frame in space for windows, doors, etc. I was pretty sure the Time-Life book on framing would have all the details I would need. While it was pretty informative, there were many questions left unanswered. Exactly how does the footer get attached to the foundation? How much space is needed for a window that is 3 X 6? Exactly 36 inches by 72 inches or maybe a little space on each side, top and bottom? The more I looked at the floor plans, the more confused I became. But as general contractor, all I needed to do was find a reliable framer. Enter the Mosely family. Father, sons, and maybe a cousin or two.
“Dick, whatcha think it’s gonna cost to frame this little house? You can see we designed it to be really simple. And I’d be glad to help out. I’ve got a brand new hammer.” “Well, it’s gonna take us a couple of weeks. I figure about $12,000 plus materials.” “What if I help?” “Well, in that case, it’ll be about $16,000 plus materials.” “Hmm. Ok. I think I’ll go with option one. And see that big pile of lumber and stuff? I think all the materials you’ll need are right there. Here’s a set of plans. When can you start?” “In a month.” “No. No. No. That won’t do. I need to have this closed in to the weather within a month.” “Well, sorry Rich, I’ve got a couple of other projects I have to do before this one.” “What if part of your crew started on my project while you knock out the other ones?” “That will cost me more, because each project will take longer to complete.” “Wait. Wait. What if I pay you a little more and you push the other projects back a little bit?” “Well, I could check with my clients to see if that might work for them.” “It’ll cost you another $4000.00.” “Wow, you came to that number pretty quickly. Perhaps we should negotiate that just a little bit.” “Negotiations are just fine and dandy. I charge $500 an hour for negotiations.” “Geez, you drive a hard bargain, Dick.”
And so the Mosely crew began framing. The little house began taking shape. Basement walls, first floor walls, loft walls, roof rafters, chimney, stairwells, deck joists, etc. The available funds for my construction loan were diminishing fast and I still needed to buy cedar siding and redwood for the decks. Soon, the little house on the saddle of Moscow Mountain was framed in with windows and doors installed. Amazing! Now Linda and I were really anxious to get this house completed and every spare moment was spent working on the house.
“Rinnnng”. “Hello.” “Hello, this is Anita from Cascade Loan. We’d like to schedule our inspector to meet with you. Your construction loan is due soon and since interest rates are currently rising quite rapidly, you may want to consider locking in your construction loan rate.” “Wait, what?” “Your construction loan is due and payable within two months but the terms of your contract provide you with an opportunity to lock in your construction loan rate. Currently, the market has increased 3 percentage points and the economic signs point to a continued raise in rates which could affect your monthly mortgage payment by several hundred dollars. Now, when can we schedule the inspection?” “What? Shit! Sorry, did I say that our loud? Ok. Ok. Let’s see. How about 2 months from now? When did you say the construction loaned matured?”
“Babe. You know that construction loan agreement we signed? Turns out we should have read it. We have to have the house completed in two months.” “That’s impossible.” “We’re going to need some help.”
“Hi Dad. It’s great to talk to you. Yes, I know I haven’t called in a while. Guess what? Our house is almost done! We just need a little more help and son-of-a-gun, we’ll be living up here on the mountain in no time. Hey, remember when you and Uncle Jack replaced the roof on the cabin at Juniper Beach? Well, I could use a little help on our roof. Any chance you and mom could drive over this weekend? Really? You can? Awesome!!!” And so, with a little help from my dad, mom, and brother we got the roof tarpapered and shingled.
“Hey, Loren. You know about building stuff, right? I need some help getting the siding on our house. I want to make sure I get the bottom row on straight. Could you help me out this weekend? Oh, and you might want to bring your chop saw when you come.” We had a work party and invited teachers from my wife’s school, in-laws, and friends to come do an old-fashioned house raising and the siding went on. And the house took on a whole new dimension. Thank God for friends and relatives.
“Hi Krisitie. How’s school? Linda said your boyfriend is an apprentice electrician. How’d he like to do a little apprenticing this weekend? I could really use his help.” “Sure, maybe. I’ll check with Chris and get back to you.”
“Hi, Chris. Thanks for coming. I could use a little help stringing wire and connecting switches and outlets. I read the Time-Life book on Wiring but I’m not sure exactly where to begin.” “Hey, no problem, man. I’ve been working for an electrician for several weeks. I know exactly what to do. I can’t make the connections to the panel, though. You’ll need to hire someone to do that shit. You want a toke? This is some good stuff.” “Uh, no thanks, Chris. I think getting the wiring right might require a clear head.” “Dude, this shit will clear up almost anything.” “Well, let’s get this party started. Where do I begin drilling?” “Dude, we’re having a party? Right on!” “No, I meant let’s get this house wired.”
So, Chris marked where to tack on switch boxes and I began nailing boxes to studs and then drilled holes through the studs for the wires. Chris ran the wires between outlets and switches and ran the “home-runs” to the electrical panel in the basement. He determined how many outlets there should be on each circuit and how many circuits we needed. He showed me how to wire each box and how to wire a three-way switch. It turned out that he actually knew what he was doing and I was happily surprised. And then, just before he floated home, he went ahead and wired the electrical panel and made me promise to be sure to have it inspected. No problem.
Despite numerous calls to the electrical inspector, I received no response. So, I marched into city hall, told them that I had wired my house and needed an inspection. “Ok. Let’s see your electrical permit.” “I thought that was what the inspector was for.” “You can’t just wire your house without a permit.” “Ok. How much is the permit?” “$200.00.” “Ok. I want an electrical permit.” “It’s a little late for that now that you have your house wired.” “Ok. Better late than never.” “Well now you need to pay the fine for not having a permit before wiring.” “Wait, let’s start over. I’d like to buy an electrical permit for the house I’m building.”
“Ok. That will be $200.” “Ok. Here’s a check for $200. How soon can I have the wiring inspected?” “Not for at least two weeks. The inspector is on vacation and he has quite a backlog.” “I need to get the sheetrock on before then.” “Did you wire the house yourself?” “My almost brother-in-law is an electrician and he and I wired the house.” “Well, since it was done by a professional, you can just have the inspector make the final connections to the electrical box and sign off on it.” “Groovy.”
Linda and I screwed lights into the light fixtures and voila!, we had light. Since winter was coming on fast, we also had some heat from space heaters and working in the house became much more pleasant.
It would be even nicer, once we had the furnace installed. I read the Time-Life book on ductwork and furnace installation. I uncrated the furnace, set it in where I thought might be the most logical location and then tried to install the plenum on the furnace. It turns out that sheet metal connections aren’t as easy as they appear to be. Despite reading and re-reading the book on ductwork, I had no idea where to begin. So, we needed another sub-contractor. This whole build your own house thing, was starting to get expensive. But we persevered. And in no time at all we had heat.
Our kit house came with 4 X 12 sheets of sheetrock. The advantage of such large panels of sheetrock is fewer seams to tape, mud and sand, but dang they were heavy. There was no way I could do the ceilings. The cathedral ceiling in the living room was 20+ feet high. We needed scaffolding for that and someone much stronger than me to lift those panels into place. So, once again my now general contractor expertise was required and with a few phone calls I hired a sheetrock crew. These guys were amazing and had the sheetrock up in a week which was good because we were down to a week before the inspector was due to sign off on a completed house and transfer our construction loan to a permanent financing instrument.
While the sheetrock crew was busy rocking, I screwed the redwood 2 x 6’s to the deck joists and built a railing. Linda had pre-stained everything so when the deck and front porch were done, it looked pretty spiffy.
I cut and laid linoleum in the front hallway, upstairs bathroom, downstairs bathroom and hired someone to lay the carpet in the living room, bedrooms, and upstairs landing area. The day before the inspector was to arrive, I began laying the tongue and groove flooring for the kitchen and family room which went in fairly easily. Except that I hadn’t bought quite enough and the lumber store was out and had to special order. So, we covered the floor with a tarp and hoped the inspector wouldn’t notice. We weren’t sure what the definition of “complete” was and hoped it didn’t include moulding and a few other finishing touches. We still hadn’t connected the waste pipes to the septic tank because the ground was way too soggy. So, we filled the toilets with water and hoped the inspector didn’t flush. We were terrified that we wouldn’t pass inspection.
“Hi Rich. My name is Bob Stevenson and Easybuilt Homes uses my services to ensure that their kit homes are complete and ready for move-in and permanent financing. So, are you all ready?” “Of course, Bob, come on in. Don’t pay attention to the tarp on the floor, we don’t want anyone walking on it for a couple of days.” “No problem. What a beautiful view you have.” “Why thank you Bob. Linda and I are delighted you were finally able to come do the inspection. We are ready to move in.” “Well, it looks like the house is ‘almost’ complete.” “Yep, just a couple of minor things to finish up.” “Do you have all your inspection documents? You know…plumbing, electrical, etc.” “Why yes, Bob, we do. Would you like to see them?” “No, just wanted to be sure you had everything checked out. Looks good to me. You all have a nice day.” And just like that we had a house. There was a huge collective sigh of relief and then the champagne flowed.